Our Manufacturing Process
From the moment we receive your quote request to the delivery of your collections. A transparent 17-step journey to excellence.
Manufacturing Excellence Since 2010
From Sialkot's manufacturing heritage to global brand success stories
Years Experience
Established manufacturing expertise since 2010
Quality Rate
Consistent quality with rigorous testing
Countries
Global reach with reliable shipping
The 17-Step Production Roadmap
Start from Tech Pack or Reference Sample
We begin by analyzing your technical package or physical reference sample to understand your vision, measurements, and requirements.
No Tech Pack? Download Free Templates:
Pattern Making
Our expert pattern masters create digital or paper patterns based on your size charts and fit requirements.
Fabric Sourcing & Inspection
Sourcing the best materials from our network of certified mills and conducting initial fabric inspections.
Proto Sample Development
Creating the first prototype to check design, fabric, and general fit.
Fit Sample Review
Client reviews the sample. We make necessary adjustments to ensure the perfect fit.
Pre-Production Sample (PPS)
Final sample with all correct fabrics, trims, and accessories for final approval before bulk.
Grading
Scaling the approved pattern to all required sizes (XS, S, M, L, XL, etc.).
Marker Making
Optimizing fabric usage by arranging patterns efficiently to minimize waste.
Fabric Relaxing & Spreading
Allowing fabric to relax to prevent shrinkage later, followed by layering for cutting.
Cutting
Precision cutting of fabric layers according to the markers.
Printing / Embroidery
Applying logos, graphics, and embellishments on cut panels (if applicable).
Sewing / Assembly
Skilled stitching of the garments on our production lines.
Inline QC Inspection
Quality checks during sewing to catch and fix issues immediately.
Trimming & Finishing
Removing loose threads, attaching buttons/snaps, and final cleaning.
Ironing & Final QC
Steam pressing and 100% final visual inspection of every garment.
Packing
Folding, tagging, bagging, and boxing according to your packing list.
Bulk Shipment & Packing Lists
Final weight check, documentation, and handover to the logistics partner for delivery.
Research & Development (R&D) Policy
All work from our R&D team is carried out based on our clients’ needs and best interests. We innovate to solve your design challenges.
We continuously research new fabrics, sustainable materials, and printing techniques to keep your brand ahead of market trends.
All materials and information received from our clients for R&D purposes are treated as our client's exclusive property. We sign NDAs to protect your intellectual property.
Samples developed during R&D remain the property of the client upon payment of development fees.
Costing & Pricing
We believe in transparent, competitive, and fair quotes.
- Competitive Pricing: Direct factory rates with no middleman markups.
- Flexible Quotes: Options for different order quantities (MOQ 10 vs 100+).
- Fair Labor: Pricing includes fair wages for all our skilled workers.
Quality Control (QC) Protocols
Implemented in all stages of production. We don't leave quality to chance.
Pre-Production QC
- • Fabric inspection (4-point system)
- • Color fastness testing
- • Shrinkage testing
- • Pattern verification
Inline QC
- • Daily line inspections
- • Stitch strength checks
- • Measurement checks (random sampling)
- • Print/Embroidery validation
Post-Production QC
- • 100% Visual inspection
- • Final measurement audit
- • AQL 2.5 Standard inspection
- • Packaging & Labeling check
Ready to Start Step 1?
Send us your tech pack or let us help you create one.
Start Your Brand Now